What is a Laser Alignment Tool and How to Use it Accurately?

It is approximated Bosch GCL 2-50 CG that about fifty to seventy percent of vibration problems in rotating equipment are triggered by imbalance, also known as misalignment, according to Texas A&M’s OAKTrust research study on combining misalignment pressures. According to the study, there are no severe effects of misalignment on the efficiency of motors. However, getting rid of the misalignment will ensure a smooth transfer of power from the motor to the machine. This information was found by the research study done in the University of Tennessee’s Maintenance and Reliability Center. Misalignment produces too much vibration and high tons of bearings, mechanical seals, packaging, and couplings, affecting the revolving life of the tools. Various other impacts of misalignment are:

  • Production is lost. 
  • A lot more repair service orders.
  • Rise in extra components acquisition,
  • Low-grade items. 

Judging from such factors, misalignment can cause many problems and needs to be fixed or reduced by using misalignment tools like a Bosch GCL 2-50 CG, a laser alignment tool. 

How Laser Alignment Tools Work

The purpose of misalignment tools like a Bosc GCL 2-50 CG is to ensure that that the couple shafts are balanced with each other, which means that their center lines will have a coaxial axis. Modern laser alignment gear significantly benefits conventional alignment gear like immediate aspect, optics, and dial signs. They encompass sensors (a laser emitter and a receiver), brackets, rods, chains, and a show unit.

Using alignment tools and performing proper alignment would require you to take a few steps before you even begin to set up the alignment tool. These steps are taken to ensure that you accurately use the tools.

Preparation

In the first step, you need to inspect the machine you will perform Bosch GCL 2-50 CG an alignment. This involves checking for the couplings and the lubricants, checking for any loose bolts, the bottom or feet of the machine, and check if there were any pipe strains. 

Rough-in Shafts 

This manner involves positioning the movable shaft’s centerline with the desk-bound shaft’s centerline, both horizontally and vertically. Due to this, not much time is taken in the alignment of the tool and increases the overall accuracy of the whole alignment process. You ought to rough into about 20 mils like in a Bosch GCL 2-25. 

Correct Soft Foot

You might have noticed sometimes at restaurants when you sit and place your hand at the table; it gets move towards one side spilling your drink, that is known as the soft foot. The soft foot describes the down screws holding the portable device in position as it refers to shaft positioning. Look for the soft-foot starting point by placing a 5-mil shim under three edges of each foot. If it fits, rise to the following thicker shim until the space under the foot is reduce. You can also make use of a dial indicator to see just how much vertical motion the shim has and shim up until the motion is minimize. Do this procedure for every one of the feet. 

Tighten Feet

After doing the procedure of getting rid of any soft foot, you need to make sure that it stays that way by tightening the feet in a crisscross manner for every occasion the feet have been tightened or loosened before actually utilizing the Bosch GLL 3-80

Check for Final Soft Foot

You can check for any remaining soft foot by loosening up the foot of the portable machine by using the step discussed above. To make even more sure of it, check all of the feet one by one, correcting any remaining soft foot. 

Price Consideration

The price of laser alignment tools like a Bosch RM-3 is a topic of concern for many people as it is considered expensive by many. However, the price majorly depends on the type of the alignment tool, what is contain in the kit, and how many advanc features it has. For example, a laser alignment tool with advance features like the one with ultra-compact. Measuring units for tight spaces would be expensive compar to a basic laser alignment tool. 

It is easy to select a tool within your budget that. Is also according to your requirements by doing online searches. You can easily search for the different features, the tool kit accessories and extras, and the process. On a search basis, you can develop many alternatives and compare and contrast prices easily; this procedure will make it easier for you to choose the right kind of alignment tool at the right price. 

You might have noticed sometimes at restaurants when you sit and place your hand at the table; it gets move towards one side spilling your drink, that is known as the soft foot. The soft foot describes the down screws holding the portable device in position as it refers to shaft positioning. Look for the soft-foot starting point by placing a 5-mil shim under three edges of each foot

JENIKIM

JENIKIM is a General Blogger & writer who has been extensively writing in the technology field for a few years. He has written several articles which have provided exciting and knowledgeable information. He is a web content writer, and guest blogger, who offers unique and professional content writing services to online business entrepreneurs.

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